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January 18, 2025

PCB Steel Rod Holder X-Carriage Unit for DIY Permanent Marker Circuit Board Production and Etching

pcb1.jpg
  • Upgraded bearing size, roller chamber and rod size dimensions.
  • Zero/minimal clearance internals for maximum accuracy.
  • Clamps redesigned to improve rod stability and to prevent binding.
  • Inner and Outer Spacers added!
  • Flange body mount retained as accessory or mounting option for Horizontal X-Axis Carriage.

  • Compact body option added without flange to reduce material inputs!
  • Design modified to improve printing outcomes, safety, production cost and adaptability.
  • There will be some gap between the mounting and front body when assembled.

Compatibility:

  • Prusa i3 4 Bolt X-Carriage (Wilson TS and other RepRap derivatives)
  • Prusa i3 Vanilla 3 Bolt X-Carriage (Wilson TS and other RepRap derivatives). Note that only two bolts will likely connect for this release. Second mount file after it’s been prototyped!
  • Other machines with flange body, modification and or mounting adapter.

BOM:
Printed Parts:

  • (1) PCB Holder Body
  • (1) PCB Holder Front Body
  • (2) PCB Holder Clamps
  • (4) PCB Outer Spacers
  • (2) PCB Inner Spacers
    Hardware:
  • (4) 625 roller bearings
  • (1) 8mm (dia) x 125-150mm steel rod that is very very sharp at one end
  • (1+) Very healthy rubber band
  • (?) Hardware unknown: M3 and M5 bolts, washers and compatible nuts hold it together!

    — (4) M5x35mm Hex Cap Machine Screws/Bolts and Nuts

    — (4) M4x50-60mm Machine Screws/Bolts and Nuts

    — (2) M3x8mm Machine Screws/Bolts

    — (8+) 8mm I.D. Washers/Precision Shims

Estimated print time for all components (flange mount body) is 2hrs 51min, 7.56m/65g at 25% infill. Less for the non-flanged.


Props to the original Norwegian designer Arvid M. who created this for the K8200! It was initially somewhat difficult to sort out specifically how he put it together, but it’s a brilliant, simple and functional design! For his ‘instructions’, details, design inspiration and FreePCB instructions please see his original post here: http://www.lamja.com/?p=635 and associated YouTube videos. Be aware that I have modified the design to take larger bearings and potentially a larger rod than the original source files REMIXED FROM (direct download link):
http://www.lamja.com/blogfiles/3D_Printer_PCB_maker_steel_rod_holder_for_K8200_all.stl

This article was first featured at https://www.thingiverse.com/thing:4390367 on June 3, 2020 at 06:34PM by jbeiri

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